VIP-Weco has power to seal hydro-electricity pipe

Hydro Electric Power Station

  • VIP-Weco pipe seals prevent need for excavation at hydro-electric power scheme
  • Pipe sealed at eight locations where it failed hydrostatic pressure tests
  • Fast installation kept hydro power commissioning plans on track
  • VIP-Weco gives operators assurance of a long-term pipe repair solution

A hydro-electric water pipe that carries water from a river to a power generator has been sealed at multiple points using the no-dig VIP-Weco pipe rehabilitation system.

Joints at eight locations along the 1.5-kilometer pipe near Inverness in the Scottish Highlands had not been water tight to the pressure standard demanded for the 1.35MW power project.

Global seal and gasket manufacturer VIP-Polymers Ltd was commissioned to supply its VIP-Weco internal seals to repair the leaks without the need for time-consuming and costly excavation.
The water tightness problem had been caused by settlement of the six-metre pipe sections within the trench infill.

VIP Business Development Manager Jim Shaw said:

“Our VIP-Weco seals achieved the desired results with complete success, and with minimum disruption to the operation of the hydro power scheme.

“The defective joints were located along a 100 metre stretch of the pipe, which began 80 metres from the entry point. The partners involved in the hydro project urgently wanted a solution that was quick and cost effective to deploy, and they certainly got that with VIP-Weco.”

Gap between pipe sections  Entrance into pipe

VIP-Weco seals are used worldwide for trenchless rehabilitation of pipes for water, fuel, and gas. They use WRAS-approved material, comply fully with BS6920, and have a typical life expectancy of 50+ years.

Rubber sleeves made from EPDM or NBR compounds are applied to the inner wall of the pipe, then held in place by stainless steel retaining bands to create a safe, durable and low-cost mechanical sealing solution.

The hydro-electric pipe, which was designed to have a working pressure of 1.5 bar, was found to be unable to hold its hydrostatic test pressure of 12 bar at the eight joints.

VIP-Weco seals were installed at five locations where the pipe was 1600 millimetres in diameter, and made from GRP, and two points where it was 1400 millimetres in diameter, and made from polyethylene.

A final seal was installed where the pipe stepped down from 1600 to 1400 millimetres, with a section of 1600mm ductile iron between the two. A bespoke seal was manufactured, with an extra retention band, to accommodate the 200mm variance in pipe diameters.

Inspection post installation   480mm Stepped VIP-Weco   280mm VIP-Weco

Minimising downtime was essential to the success of the pipe rehabilitation project. The metal retaining bands for each seal were supplied in two sections, making them easier to transport into and along the pipe.

Five VIP-Weco seals were installed in one day, with the quickest installation time being just 16 minutes. Two more seals were installed the following day. The final seal was installed two weeks later, in line with the client’s operational requirements.

VIP, based in Huntingdon, Cambridgeshire, was commissioned to supply the seals by Fusion Pipe Products. The installation was carried out by authorised VIP-Weco installers JM Contracting.

JMC Managing Director John Mitchell said:

“The joint failures had been caused by settlement of the six-metre pipe sections within the trench infill, which resulted in pipe deformation.

“The flexibility of the VIP-Weco system could accommodate this deformation and still achieve the desired pressure standard with ease.

“The VIP-Weco design, based on split retaining bands, allowed us to quickly traverse the pipe and install the seals, keeping operational downtime to a minimum.”

Seven of the VIP-Weco seals selected for the pipe rehabilitation project were 280 millimetres wide. The reducer seal was 480mm wide, to accommodate the difference in pipe diameter.

These wider seals can be supplied with other configurations, for example to accommodate extreme longitudinal cracking.

Both widths can be used on circular, elliptical, and egg-shaped profiles. The quantity of retention bands supplied is dependent on the infiltration pressure rating requirement, ensuring the most cost-effective solution for each project.

Captions: Top to bottom – Entrance into the pipe. Gap between pipe sections where leaks occurred. 280mm VIP-Weco seals in GRP Pipe. Stepped 480mm VIP-Weco between 1600mm and 1400mm pipe.

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VIP Appoint JM Contracting as Approved Installer

VIP are pleased to announce Evesham based JM contracting as an approved installer of the VIP-WECO trenchless pipe repair seal. With over 40 years’ experience of pipeline installation and renovation, JM will utilise their highly skilled team to perform VIP-WECO installations both in the UK and Internationally.

Managing Director John Mitchell commented “this is a great opportunity for JM Contracting to further develop the range of civil engineering services we already provide to the UK water industry. In conjunction with our Confined Space partners Enviromontel, we hold all of the necessary confined space accreditations required by the UK water companies.

The VIP-WECO sealing system is one we’re obviously very familiar with having installed several hundred over the years and we’re very happy to be an approved installer for VIP as it allows us to work with a company who can provide the product support needed as each project is bespoke.

With the trend moving towards no-dig repairs and trenchless rehabilitation of pipelines due to the cost savings the technology brings along with reduced disruption to both services and road/pedestrian traffic, we see some very exciting opportunities within the UK water industry.”

The VIP-WECO trenchless internal repair seal has been proven in water systems Worldwide for over 40 years. With a lifespan of 50+ years, the VIP-WECO provides a permanent mechanical repair for pipes made from ductile iron, GRP, plastic, clay, steel and concrete of any shape and diameters up to DN3500mm.

Capable of withstanding internal pressure of up to 20 bar and external pressure of up to 2 bar, the VIP-WECO is WRAS approved and fully compliant with BS6920, making it ideally suited to waste and potable water distribution repairs. Installed in as little as 40 minutes, the VIP-WECO is also commonly used in end liner applications, sealing between the relined pipe and the original pipe surface.

Business Development Manager for VIP-WECO, Jim Shaw commented “while we are able to provide installation training for the VIP-WECO, partnering with JM provides a great opportunity for VIP to offer our clients the complete trenchless repair installation service.”